The Cast-in-Place Process, Jewelry by Dawn Vertrees

I use this process for my One-of-a-Kind designs. 

My rings shown right after being cast in gold with the Rough Ruby and Diamond in place.

The Cast-in-Place process produces the strongest rings available and is the perfect choice for active people. 

I create these rings by sculpting my wax directly on the stone. These stones become my canvas and allows me to create natural flowing designs.

Once the design has been completed, the stone and the wax are cast together, this process results in a ring where the stone and the metal literally become one piece, also making each ring a one-of-a-kind creation.

Once we melt the gold at 1000 degrees, it flows around the stone where my wax was previously, I will post the Lost-Wax-Process next.

The picture shows two rings that were recently cast-in-place with the stones prior to polishing. The only stones I can use in this process are Rough Diamonds, Rubies and Sapphires and other stones will not survive.

These stones are considered precious gemstones and have a hardness of 9.5 to 10 on the Mohs scale. These stones can endure the 1000 degrees temperatures without cracking once the gold hits them. Another benefit in this process is that the gold actually shrinks 1% allowing a tight fit around the stones.

I hope you enjoy reading about my processes. -Dawn

My process for creating my jewelry, the Lost Wax Process

In 2004 I went on a quest to find the perfect medium for me and my jewelry. 

I started with Clay, then on to Porcelain clay, Art Clay/PMC and then I came across Jewelers Wax also known as the Lost Wax Process...It fit me perfectly.

To give you a bit of history on this process, Lost wax casting is a 6,000-year-old process still used in both manufacturing and fine art. The precision and accuracy of the process have made it an ideal method for producing objects with thin walls, intricate details, and close tolerances which is perfect for jewelry.

The accuracy of the process was the key, what I sculpted in wax came out accurately once it was cast in silver or gold. I would spend many hours on a leaf ring or a starfish ring and once my wax was cast, I had an exact duplicate in metal.

My wax rings are called Models. Lost wax casting builds a mold around a sacrificial wax model. After the mold investment is set, the wax is melted out and forms a cavity where the metal or glass flows in. Using this method of casting captures fine details in both metal.

I hope you enjoyed this short introductory to my process and I plan on sharing more including a few of my quick sketches.  -Dawn

https://dawnvertreesjewelry.etsy.com/listing/1311262922

Lost Wax Artist - Dawn Vertrees of DV Jewelry Designs

 

Lost Wax Casting

Lost wax casting is a 6,000-year-old process still used in both manufacturing and fine art. 

The precision and accuracy of the process have made it an ideal method for producing objects with intricate details, and close tolerances.

Hand-sculpted wax models created to be cast using the ancient process called the Lost Wax Casting.

The wax model I sculpt using soft green, purple or blue wax is duplicated into solid metals such as 

14k or 18k Gold by using the casting process. 

My original wax jewelry models are all made by hand using a variety of tools that I have found over the years that fine tune the details in my leaves, branches and wood textures. Using this process also includes my choice of soft waxes which allows me to control my designs plus allows me the undercuts I feel my organic designs need to look more realistic.

This new design below is available to be cast in your choice of 

14k or 18k Gold in Yellow, White & Rose Gold.

3.20ct Crystal Rough Diamond

Each leaf drape over the diamond 

The stems wrap around
the edge of the diamond.

    
Details including additional pictures and prices are available,

Please click here (coming soon) to view in our Store.

Here are a couple of photos of the rings I have made which have sold or available:

Leaf, Twig & Berries Wedding Set

Lost Wax Artist

I am a
Lost Wax Artist

It's not an impressive title to have but once you understand the 

process you will understand a bit better why I am called a lost wax artist

and I am so proud of it.

Lost Wax Process:

The intricate lost wax process has a rich history in our world. Also known in French as cire perdue. It is a process that allows me to hand sculpt a wax model and cast it into a unique piece of jewelry. Each cast piece is solid silver, gold or platinum once my wax model is melted out of the investment. Investment is a finer type of plaster used by jewelers and is poured around my wax model. Once the investment is dried and then heated, my wax models disappears or known as being burned out and is replaced with melted gold.

My leaf model piece above is a one-of-a-kind hand sculpted wax model that will be cast in 14k gold. Each wax model is hand sculpted to fit our rough uncut diamonds or our hand cut gemstones. We do not mass produce our jewelry, in fact because they are hand sculpted, we choose to only cast a few at a time.

I have tried many different mediums, such as clay, ArtClay, etc.. until 16 years ago, I found jewelers wax which allowed me to get details I was wanting in each piece. With different tools I was able to give my leaves, twig and vines the look I was wanting.

Once in a while I will make a rubber or silicone two-piece mold on some of my pieces which may take up to a week to create an original piece. This is needed to keep the cost down for my customers because creating original works take many hours and some clients need their rings much faster than I can sculpt them but I still insist, to this day to modify each wax model to fit my customers needs. I can also modify the wax model to make it into another unique one-of-a-kind piece.

The History: The oldest known example of this technique is a 6,000-year old amulet from Indus valley civilization. Other examples from somewhat later periods are from Mesopotamia in the third millennium B.C. and the objects discovered in the Cave of the Treasure (Nahal Mishmar) hoard in southern Israel, and which belong to the Chalcolithic period (4500–3500 BC). Conservative estimates of age from carbon-14 dating date the items to c. 3700 BC, making them more than 5,700 years old. Lost-wax casting was widespread in Europe until the 18th century, when a piece-molding process came to predominate.

Lake Norman Magazine - Accessible Art

Dawn Vertrees of Dawn Vertrees Jewelry in her Cornelius home studio working with a lost wax process to sculpt a decorative wine glass ornament commissioned for use in an upcoming wedding.

-Grant Baldwin Photography - Grant Baldwin

Dawn Vertrees, 54, Etsy store: DawnVertreesJewelry

After retiring from a lengthy 
corporate career, an unexpected mentor came into Dawn Vertrees’ life. Volker Kracht, a senior master jeweler from Germany, put off retirement for three years after seeing a stunning orchid pendant that Vertrees made from three sheets of wax.

Since 2001, Vertrees has pursued different artistic media, starting with ceramic jewelry and moving on to the world of Lost Wax, which she works in today to make fine artisan jewelry like intricately designed rings and pendants depicting tree frogs, turtles, starfish, and other nature-inspired subjects.

Along the way, she’s picked up numerous awards at festivals and art shows across the Southeast while making a living 

from her craftsmanship. But when the constant travel started to take its toll, Vertrees turned to the Internet to keep her business going.

“I got so tired of being out on the road that one day while my husband was filling up the motor coach with gas, I created an Etsy site and at each rest stop and break I had, I photographed my pieces so I could continue to make money without having to constantly travel to shows,” Vertrees says.

The Internet opened up more doors for Vertrees, allowing jewelry retailers in St. John, Virgin Islands and Disney resorts to discover her pieces and add them to their collections. 
In the coming months, Vertrees says her business will come full circle as she’s in the process of building a wholesale market and will eventually only sell through brick-and-mortar stores.

“It’s the circle of life of being a jewelry designer. Art shows come first, then Internet, and then wholesale and possibly, a a few wholesale shows,” Vertrees adds.

Read more here: Accessible Art

DV Catalog: Dawn Vertrees 2014 Catalog

Wholesale Contact: Julie King Julie@buydawnvertreesjewelry.com, or by phone at 340-344-0410